钢结构硬质合金优异性能的具体应用实例表
<P> </P><DIV align=center><TABLE cellSpacing=0 cellPadding=0 border=1><TBODY><TR><TD vAlign=top><DIV align=center><B>序号</B></DIV></TD><TD vAlign=top width=133><DIV align=center><B>零件或工模具种类</B></DIV></TD><TD vAlign=top width=144><DIV align=center><B>原使用材料及寿命</B></DIV></TD><TD vAlign=top width=144><DIV align=center><B>钢结合金材料及寿命</B></DIV></TD><TD vAlign=top width=108><DIV align=center><B>寿命提高倍数</B></DIV></TD></TR><TR><TD vAlign=top><DIV align=center>1</DIV></TD><TD vAlign=top width=133><DIV align=center>粉末冶金压型模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/3-5万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/30-50万</DIV></TD><TD vAlign=top width=108><DIV align=center>10倍以上</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>2</DIV></TD><TD vAlign=top width=133><DIV align=center>拉杆冲模</DIV></TD><TD vAlign=top width=144><DIV align=center>T10</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>10</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 3</DIV></TD><TD vAlign=top width=133><DIV align=center>滤清器拉伸模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12MoV/1万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/20万</DIV></TD><TD vAlign=top width=108><DIV align=center>20</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>4</DIV></TD><TD vAlign=top width=133><DIV align=center>插销磨轮</DIV></TD><TD vAlign=top width=144><DIV align=center>高速钢/半个月</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/5个月</DIV></TD><TD vAlign=top width=108><DIV align=center>10</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>5</DIV></TD><TD vAlign=top width=133><DIV align=center>口杯拉伸模</DIV></TD><TD vAlign=top width=144><DIV align=center>耐磨铸铁</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>上百倍</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>6</DIV></TD><TD vAlign=top width=133><DIV align=center>前花盘成行模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>十倍以上</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 7</DIV></TD><TD vAlign=top width=133><DIV align=center>缩放管</DIV></TD><TD vAlign=top width=144><DIV align=center>高速钢/1个月</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/10个月</DIV></TD><TD vAlign=top width=108><DIV align=center>10</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 8</DIV></TD><TD vAlign=top width=133><DIV align=center>旋转分离器动静环</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/20天</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/410天</DIV></TD><TD vAlign=top width=108><DIV align=center>22</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 9</DIV></TD><TD vAlign=top width=133><DIV align=center>灭火器管拉伸模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/2-3万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/20万</DIV></TD><TD vAlign=top width=108><DIV align=center>10-15</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 10</DIV></TD><TD vAlign=top width=133><DIV align=center>500个齿的下压辊</DIV></TD><TD vAlign=top width=144><DIV align=center>高速钢</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/2年</DIV></TD><TD vAlign=top width=108><DIV align=center>几十倍</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>11</DIV></TD><TD vAlign=top width=133><DIV align=center>棉麻刀冲齿模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/0.3万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/1.5万</DIV></TD><TD vAlign=top width=108><DIV align=center>5</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 12</DIV></TD><TD vAlign=top width=133><DIV align=center>螺纹环规</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12Mo2/0.12万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/5万</DIV></TD><TD vAlign=top width=108><DIV align=center>41</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 13</DIV></TD><TD vAlign=top width=133><DIV align=center>缩径模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/1.5万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/15万</DIV></TD><TD vAlign=top width=108><DIV align=center>10</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 14</DIV></TD><TD vAlign=top width=133><DIV align=center>车把压花模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>12</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 15</DIV></TD><TD vAlign=top width=133><DIV align=center>卷簧模板</DIV></TD><TD vAlign=top width=144><DIV align=center>T10/2个月</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/18个月</DIV></TD><TD vAlign=top width=108><DIV align=center>9</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 16</DIV></TD><TD vAlign=top width=133><DIV align=center>电筒冷冲模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/1万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/15万</DIV></TD><TD vAlign=top width=108><DIV align=center>15</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 17</DIV></TD><TD vAlign=top width=133><DIV align=center>硅钢片冲模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/2万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/24万</DIV></TD><TD vAlign=top width=108><DIV align=center>12</DIV></TD></TR><TR><TD vAlign=top width=43><DIV align=center>18</DIV></TD><TD vAlign=top width=133><DIV align=center>硅钢片高速冲模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/2万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/30万</DIV></TD><TD vAlign=top width=108><DIV align=center>15</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>19</DIV></TD><TD vAlign=top width=133><DIV align=center>针钉冲模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>10倍以上</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>20</DIV></TD><TD vAlign=top width=133><DIV align=center>保持器冲压模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50</DIV></TD><TD vAlign=top width=108><DIV align=center>12倍以上</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>21</DIV></TD><TD vAlign=top width=133><DIV align=center>幅条搓丝板</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/年耗22付</DIV></TD><TD vAlign=top width=144><DIV align=center>GW30年耗3付</DIV></TD><TD vAlign=top width=108><DIV align=center>7</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 22</DIV></TD><TD vAlign=top width=133><DIV align=center>牙膏库冷挤冲头</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12</DIV></TD><TD vAlign=top width=144><DIV align=center>GW30</DIV></TD><TD vAlign=top width=108><DIV align=center>5</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>23</DIV></TD><TD vAlign=top width=133><DIV align=center>热轧机轧辊</DIV></TD><TD vAlign=top width=144><DIV align=center>高速钢/0.3万</DIV></TD><TD vAlign=top width=144><DIV align=center>GW40R/4万</DIV></TD><TD vAlign=top width=108><DIV align=center>13</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>24</DIV></TD><TD vAlign=top width=133><DIV align=center>曲轴压弯模</DIV></TD><TD vAlign=top width=144><DIV align=center>YG20/10天</DIV></TD><TD vAlign=top width=144><DIV align=center>GW40R/50天</DIV></TD><TD vAlign=top width=108><DIV align=center>5</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>25</DIV></TD><TD vAlign=top width=133><DIV align=center>横剪刀</DIV></TD><TD vAlign=top width=144><DIV align=center>W18Cr4V/33.2万片</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/448万片</DIV></TD><TD vAlign=top width=108><DIV align=center>十倍以上</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 26</DIV></TD><TD vAlign=top width=133><DIV align=center>滚剪刀</DIV></TD><TD vAlign=top width=144><DIV align=center>W18Cr4V/22.5万米</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/148.5万米</DIV></TD><TD vAlign=top width=108><DIV align=center>7</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 27</DIV></TD><TD vAlign=top width=133><DIV align=center>发电机定子模</DIV></TD><TD vAlign=top width=144><DIV align=center>CrWMn/25万</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/3000万</DIV></TD><TD vAlign=top width=108><DIV align=center>120</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 28</DIV></TD><TD vAlign=top width=133><DIV align=center>定转子复合落料模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/58.2万</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/440万</DIV></TD><TD vAlign=top width=108><DIV align=center>8</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 29</DIV></TD><TD vAlign=top width=133><DIV align=center>垫圈冲裁模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/27.6万次</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/750万次</DIV></TD><TD vAlign=top width=108><DIV align=center>27</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>30</DIV></TD><TD vAlign=top width=133><DIV align=center>电机定转子片三圈复合落料模</DIV></TD><TD vAlign=top width=144><DIV align=center>Cr12/36万次</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/600万次</DIV></TD><TD vAlign=top width=108><DIV align=center>17</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 31</DIV></TD><TD vAlign=top width=133><DIV align=center>E I型铁芯（0.35H矽钢片）冲裁模</DIV></TD><TD vAlign=top width=144><DIV align=center>GT35/625万次</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40/690万次</DIV></TD><TD vAlign=top width=108><DIV align=center>1.1</DIV></TD></TR><TR><TD vAlign=top><DIV align=center>32</DIV></TD><TD vAlign=top width=133><DIV align=center>Y-40压力表H62黄铜接头热挤模</DIV></TD><TD vAlign=top width=144><DIV align=center>3Cr2W8/300万件</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/7000万件</DIV></TD><TD vAlign=top width=108><DIV align=center>23</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 33</DIV></TD><TD vAlign=top width=133><DIV align=center>自行车硬边车圈成行轧辊</DIV></TD><TD vAlign=top width=144><DIV align=center>GCr15 /90万副</DIV></TD><TD vAlign=top width=144><DIV align=center>GW50/2880万副</DIV></TD><TD vAlign=top width=108><DIV align=center>32</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 34</DIV></TD><TD vAlign=top width=133><DIV align=center>扎制特种钢用滚动导板</DIV></TD><TD vAlign=top width=144><DIV align=center>球墨铸铁</DIV><DIV align=center>12吨/对</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40</DIV><DIV align=center>1028吨/对</DIV></TD><TD vAlign=top width=108><DIV align=center>85</DIV></TD></TR><TR><TD vAlign=top><DIV align=center> 35</DIV></TD><TD vAlign=top width=133><DIV align=center>扎制工具钢 轴承钢等用滚动导板</DIV></TD><TD vAlign=top width=144><DIV align=center>45#钢</DIV><DIV align=center>40吨/对</DIV></TD><TD vAlign=top width=144><DIV align=center>DT40</DIV><DIV align=center>1337吨/对</DIV></TD><TD vAlign=top width=108><DIV align=center>33</DIV></TD></TR></TBODY></TABLE></DIV><P> 注：以上数据均有钢结硬质合金的专业生产厂家——山东省机械设计研究院实验厂根据几十年的生产和使用经验总结获得。</P>
<P> 山东省机械设计研究院实验厂自一九七二年开始研制，至今己研制成功六种型号的冷热用钢结硬质台金，并且已规模化生产。它作为一种可加工、高耐磨的材料，已经广泛应用于各种压型模、拉伸模、冲裁模、挤压模、整形模、锻模、以及各种耐磨零件，使用寿命均比常用工模具钢提高十倍甚至几十倍以上，取得了非常显著的经济效果。<A href="http://www.mechnet.com.cn" >【MechNet】</a></p>
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