研磨者 发表于 2007-12-4 22:31:38

普通外圓磨床安裝調試程式和方法,幾種常見故障及處理方法,

<table><tbody><tr><td style=\"font-weight:bold\">普通外圓磨床安裝調試程式和方法,幾種常見故障及處理方法, </td></tr><tr><td><table cellspacing=\"0\" cellpadding=\"0\" width=\"100%\" border=\"0\"><tbody><tr><td class=\"content\" valign=\"top\" style=\"height:10em\"><table style=\"table-layout:fixed;width:24;height:24\"><tbody><tr><td valign=\"top\"><div align=\"center\"><table class=\"MsoNormalTable\" cellspacing=\"0\" cellpadding=\"0\" width=\"100%\" border=\"0\" style=\"width:24;mso-padding-alt:0cm 0cm 0cm 0cm;mso-cellspacing:0cm\"><tbody><tr style=\"height:24;mso-yfti-irow:0;mso-yfti-firstrow:yes\"><td valign=\"top\" style=\"border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;background:#d9e8ff;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;height:24\"><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p>普通外圓磨床安裝調試程式和方法,幾種常見故障及處理方法,</p></span></p></td></tr><tr style=\"mso-yfti-irow:1\"><td valign=\"top\" style=\"border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;background-color:transparent\"><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><b><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">回復</span></b><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">:</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p></td></tr><tr style=\"height:24;mso-yfti-irow:2;mso-yfti-lastrow:yes\"><td valign=\"top\" style=\"border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;background:#efebda;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;height:24\"><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">普通外圓磨床安裝調試基本方法及注意事項。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />1</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.機床到達貴廠後,按吊裝警示正確吊裝,吊裝繩索不宜過短,防止擠壞包裝箱,損壞機床零部件。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />2</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.包裝箱放在一個寬暢位置打箱,注意機床和人身安全拆箱,開箱後,按照附件箱中裝箱單認真清查</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">核對,並將附件、防護罩放在一起,認真保管,備試機並使用。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />3</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.主機在吊離包裝箱底座後,正確放在安裝位置上,(安裝機床位置按地基圖要求施工),按地基圖</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">示意墊放好機床墊鐵。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />4</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.拆除機床原滑動部分的固定裝置:如:工作臺、砂輪架上的固定板塊,然後,進行機床防銹油的清</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">理工作。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />5</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.調整:將水準儀放置在工作臺上的測量橋板分段測量,達到機床水準安裝要求。調整時要注意墊鐵</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">放置位置是否到位、墊實。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />6</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.機床安裝調平後,將頭架、尾架清理乾淨,底面加油。頭架按要求位置放置固定在工作臺。尾架根</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">據活件長度固定在工作臺面上。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />7</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.按機床說明書要求加磨床液壓用油,加液壓用油時要按說明書的要求加品質好的液壓用油,防止再</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">生油和劣質不符合要求的油損壞機床的液壓系統。按說明書要求加砂輪架專用潤滑油,加油前認真</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">檢查油質的品質是否符合要求,加油時要加過濾(用清洗乾淨的稠子墊二層加油),加油量符合加</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">油標準。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />8</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.電器安裝:機床接線時檢查送電線路是否符合機床電壓要求,檢查電器箱(防止在運\輸中有碰撞),</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">無異常情況接線。試機程式:(</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\">1</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">)先進行機床液壓油泵開啟,按說明書中檢查液壓壓力和各種動作</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">及導軌潤滑;(</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\">2</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">)砂輪電機啟動無異常,檢查主軸無異常。(</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\">3</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">)認真檢查平衡砂輪,將平衡好的</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">砂輪裝在砂輪主軸上,斷續開啟砂輪電機無異常後,裝好機床工作臺和砂輪架前後防護。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />9</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.檢查冷卻系統,將冷卻管道安裝好,按使用要求加置冷卻液,進行用水試驗,試砂輪架前後移動檢</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">查冷卻開啟和關閉。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />10</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.試磨前時砂輪平衡要求。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><br />11</span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">.試磨時按機床加工要求進行,要求操作工有證操作,防止誤操作,對加工工件基準(中心孔)進行</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">檢查,無誤後加潤滑膏,根據零件重量,調整尾架支撐力,對加工零件按機床加工精度進行檢測,</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p><p class=\"MsoNormal\" style=\"margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan\"><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><span style=\"mso-spacerun:yes\"> </span></span><span lang=\"ZH-TW\" style=\"font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana\">符合機床加工要求後,即可投入使用。</span><span lang=\"EN-US\" style=\"font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu\"><p></p></span></p></td></tr></tbody></table></div></td></tr></tbody></table></td></tr></tbody></table></td></tr></tbody></table>

研磨者 发表于 2007-12-4 22:32:41

<table><tbody><tr><td style="font-weight:bold">普通外圓磨床安裝調試程式和方法,幾種常見故障及處理方法, </td></tr><tr><td><table cellspacing="0" cellpadding="0" width="100%" border="0"><tbody><tr><td class="content" valign="top" style="height:10em"><table style="table-layout:fixed;width:24;height:24"><tbody><tr><td valign="top"><div align="center"><table class="MsoNormalTable" cellspacing="0" cellpadding="0" width="100%" border="0" style="width:24;mso-padding-alt:0cm 0cm 0cm 0cm;mso-cellspacing:0cm"><tbody><tr style="height:24;mso-yfti-irow:0;mso-yfti-firstrow:yes"><td valign="top" style="border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;background:#d9e8ff;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;height:24"><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p>普通外圓磨床安裝調試程式和方法,幾種常見故障及處理方法,</p></span></p></td></tr><tr style="mso-yfti-irow:1"><td valign="top" style="border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;background-color:transparent"><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><b><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">回復</span></b><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">:</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p></td></tr><tr style="height:24;mso-yfti-irow:2;mso-yfti-lastrow:yes"><td valign="top" style="border-right:#ece9d8;padding-right:0cm;border-top:#ece9d8;padding-left:0cm;background:#efebda;padding-bottom:0cm;border-left:#ece9d8;padding-top:0cm;border-bottom:#ece9d8;height:24"><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">普通外圓磨床安裝調試基本方法及注意事項。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />1</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.機床到達貴廠後,按吊裝警示正確吊裝,吊裝繩索不宜過短,防止擠壞包裝箱,損壞機床零部件。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />2</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.包裝箱放在一個寬暢位置打箱,注意機床和人身安全拆箱,開箱後,按照附件箱中裝箱單認真清查</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">核對,並將附件、防護罩放在一起,認真保管,備試機並使用。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />3</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.主機在吊離包裝箱底座後,正確放在安裝位置上,(安裝機床位置按地基圖要求施工),按地基圖</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">示意墊放好機床墊鐵。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />4</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.拆除機床原滑動部分的固定裝置:如:工作臺、砂輪架上的固定板塊,然後,進行機床防銹油的清</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">理工作。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />5</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.調整:將水準儀放置在工作臺上的測量橋板分段測量,達到機床水準安裝要求。調整時要注意墊鐵</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">放置位置是否到位、墊實。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />6</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.機床安裝調平後,將頭架、尾架清理乾淨,底面加油。頭架按要求位置放置固定在工作臺。尾架根</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">據活件長度固定在工作臺面上。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />7</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.按機床說明書要求加磨床液壓用油,加液壓用油時要按說明書的要求加品質好的液壓用油,防止再</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">生油和劣質不符合要求的油損壞機床的液壓系統。按說明書要求加砂輪架專用潤滑油,加油前認真</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">檢查油質的品質是否符合要求,加油時要加過濾(用清洗乾淨的稠子墊二層加油),加油量符合加</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">油標準。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />8</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.電器安裝:機床接線時檢查送電線路是否符合機床電壓要求,檢查電器箱(防止在運輸中有碰撞),</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">無異常情況接線。試機程式:(</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu">1</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">)先進行機床液壓油泵開啟,按說明書中檢查液壓壓力和各種動作</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">及導軌潤滑;(</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu">2</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">)砂輪電機啟動無異常,檢查主軸無異常。(</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu">3</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">)認真檢查平衡砂輪,將平衡好的</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">砂輪裝在砂輪主軸上,斷續開啟砂輪電機無異常後,裝好機床工作臺和砂輪架前後防護。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />9</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.檢查冷卻系統,將冷卻管道安裝好,按使用要求加置冷卻液,進行用水試驗,試砂輪架前後移動檢</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">查冷卻開啟和關閉。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />10</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.試磨前時砂輪平衡要求。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><br />11</span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">.試磨時按機床加工要求進行,要求操作工有證操作,防止誤操作,對加工工件基準(中心孔)進行</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">檢查,無誤後加潤滑膏,根據零件重量,調整尾架支撐力,對加工零件按機床加工精度進行檢測,</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p><p class="MsoNormal" style="margin:0cm 0cm 0pt;line-height:10pt;mso-pagination:widow-orphan"><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><span style="mso-spacerun:yes"> </span></span><span lang="ZH-TW" style="font-size:10pt;color:#444444;font-family:pmingliu;mso-hansi-font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu;mso-ascii-font-family:verdana">符合機床加工要求後,即可投入使用。</span><span lang="EN-US" style="font-size:10pt;color:#444444;font-family:verdana;mso-font-kerning:0pt;mso-bidi-font-family:pmingliu"><p></p></span></p></td></tr></tbody></table></div></td></tr></tbody></table></td></tr></tbody></table></td></tr></tbody></table>

好男人GOOD 发表于 2008-6-2 07:50:44

建议:操机前先让机器空转10分中,行程开满!!
页: [1]
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